RC 2015/7 – Power Up

Engineer’s Log, Labdate 0715.14. We have stopped our engines for maintenance and upgrade. Mr. Scott is supervising the initial startup procedure of the new warp extension.

kitTadaaaah!!! Here it is: The Double Retro Kit! It’s double retro because it has been built entirely from parts out of my junkbox. ūüėȬ† I used my last card connector that fit the CBM/PET boards. In case you know a source where one can still buy these connectors, please drop me a line.

The 1:1 adapter from user port to pin header hasn’t been finished yet. The whole thing will have a bath in epoxy sometime.

WARNING! FOR ADULTS ONLY! AWFUL MESS OF WIRES AHEAD!

bmowYep! There are some very good reasons why not to build it like this. We have to handle high-speed digital signals (pixel stream, fast edges of 74AC00 and 74ALS573) and if this project were meant to be a consumer product, a proper PCB would be required. I consider this project to be a proof of concept and hope to get along with the direct wiring. I’m prepared to fix some weird issues that might pop up, though.

Ok, let’s populate the board step by step and do some checking. Maybe we can prevent it from catching fire. Please feel free to skip the rest of this post as it might be quite boring to read unless you are interested in the engineering part of the story (aka watching me putting my foot in my mouth).

Step 1: Limit power supply to 40 mA; check current consumption with empty sockets.
Target: < 1 mA
Actual: < 1 mA  (passed)

I’d like to see if the CBM video signal can pass the HRE board without interference. It enters the HRE at pin 2 of the multiplexer (74HC257) and is fed to the NAND (74AC00) afterwards. Let’s check that path.

Step 2: Insert 74HC257; check current consumption and voltages.
Target: < 1 mA
Actual: < 1 mA  (passed)
Target:  5.0 V
Actual:  5.0 V  (passed)

Step 3: Insert 74AC00; check current consumption and voltages.
Target: < 1 mA
Actual:  4 to 32 mA  (failed)
Target:  5.0 V
Actual:  5.0 V  (passed)

It seems as if we have some unwanted oscillation here. That’s ok because of currently floating inputs at pin 9 and pin 10. Does the current stabilize if we apply some pulldown resistors? Fortunately, yes. The current drops below 1 mA. (passed)

Step 4: Connect HRE to user port; start CBM; check video signal.
Target:  The signal should look quite the same after having passed the HRE.
Actual:¬† The output signal looks pretty good and there is vidinoutno perceptible difference on the screen. You’d expect to see a pulse width of 62.5 ns but I connected the probes with hooks and ground leads, which isn’t the right method for precise measurements at high frequencies (edit: and I had the bandwidth limited to 20 MHz). Good enough for this quick check, though. The output signal is about 20 ns late, which is caused by the propagation delay of the multiplexer and the NAND gates and is within the expected range (74HC257 typ. 10 ns @ 25¬įC; 74AC00 typ. 5 ns @ 25¬įC; 10 ns + 2 * 5 ns = 20 ns).¬† (passed)

Step 5: Limit power supply to 100 mA; Insert the remaining chips; check current consumption and voltages.
Target:  < 100 mA (all chips inserted)
Actual:  roughly 65 mA  (passed)
Target:  5.0 V
Actual:  4.97 V  (passed)

Yippee! So far so good. Hardware has no severe faults. Now I’m going to setup the software development environment …

RC 2015/7 – Aaarrgh!!!!

Engineer’s Log, Labdate 0713.10. I am at a loss for words. – Mr. Spock comments: “Fascinating is a word I use for the unexpected. In this case, I should think interesting would suffice.”

Isn’t this a nice connecting cable to the user port pin header?upcable1

Well, yes. It will definitely come in handy … IN CASE A USER PORT PIN HEADER HAPPENS TO GROW MAGICALLY ON TOP OF THE MAINBOARD SOME DAY!!!

ports1

 

RC 2015/7 – Fact-Finding #2

Engineer’s Log, Labdate 0712.21. Due to a severe galactic cosmic ray storm we were completely cut off from the Earth. Uhura picked up a weak radio signal from RC command today and we are confident that communication will be in normal state within hours.

I came up with some interesting ideas for the graphic extension project while digging into the details of the CBM video system, but: Too many ideas, too little time! So I’ll have to keep my hands off the more sophisticated topics for now and focus on a quite simple approach.

Ok, so what’s the final plan for this Retrochallenge?

  1. Name the thing to improve blog readability. I’ll call it High Resolution Extension and use the abbreviation HRE from now on. (done!)
  2. Construct a minimally invasive hardware. Avoid soldering at the CBM mainboard if possible. Use connectors instead.
  3. Consider it a success if a resolution of 320 x 250 can be accomplished but aim at a resolution of 640 x 250.
  4. Combine the CBM video signal and the HRE video signal so that the following modes can be used:
    – CBM text mode without any HiRes graphic (default)
    – HRE graphic mode without any CBM text
    – CBM text and HRE graphics combined
  5. Control HRE through the User Port (POKE).
  6. Integrate some kind of processing unit for simple drawing tasks (aka GPU) to unload the main processor.

Fortunately there is a connector between mainboard and monitor and all video signals are connected to the user port, so the HRE will get all input signals from the user port and output signals to the monitor connector. An external supply will deal with the power input.

It seems as if we start off on the right foot. Can we fulfill part two of our plan so easily? Maybe, but we’ll have to consider timing issues. The CBM pixel clock is 16 MHz. In other words, a single pixel is a 62.5 nanosecond flash. A side by side display of HRE and CBM pixels requires a very precise syncronisation of the two pixels streams. To be cycle exact we should use the exact same cycles. – Easy! Let’s connect to the mainboard’s clock pulse!

Beware! Besides the fact that there is no connector to the main clock (and soldering violates part two of the plan) it would be an open-heart surgery. The main clock controls every function of the computer and if our circuit introduces any kind of noise to the clock system, we might end up with an unreliable device. Therefore I dropped this option. I’ll go with a separate clock and synchronize to the horizontal sync pulse.

Hardware Overview

The GPU will be an 8-bit microcontroller clocked at 16 MHz. I want to keep some memory up my sleeve, so a 128k x 8 bit SRAM will join the microcontroller. Add a latch, a shift register, multiplexers and NAND gates and you’ll get the HRE. Hopefully.

schematic1Sorry. No complete schematic. And no PCB layout. Why not? Summer! We had beautiful weather here and I wanted to spend my spare time outdoors. Although I really enjoy PCB design, it’s a pain in the neck if you try it on a notebook in bright sunlight. Therefore a sketch on paper seemed appropriate and adequate. Doesn’t a real retro project need some retro design methods anyway?

The SRAM interface consists of

  • AD7:0¬† multiplexed low order address and data bus
  • A16:8¬† high order address bus
  • ALE¬† address latch enable
  • /RD¬† read strobe
  • /WR write strobe

A16 is used for bank switching given that the microcontroller (ATmega162) can’t address more than 64k of external RAM. The data bus is linked to a parallel in – serial out shift register (74HCT597) that converts the data byte into a serial stream of pixel bits. Shift register and microcontroller are clocked by a 16 MHz crystal oscillator. IC 74HC257 works as a digital switch. It connects either the CBM video stream or a pullup resistor to the NAND gates (74AC00) where CBM pixel bits and HRE pixel bits are combined to a single stream (see truth table). The user port is linked to a free port on the microcontroller.

The circuit will be soldered on a stripboard and has been almost finished. Stay tuned!

RC 2015/7 – Fact-Finding #1

Engineer’s Log, Labdate 0702.01. We have entered a spectacular binary star system in the Retrochallenge sector on a most critical mission of electronic research. Our mission is one of rescue and, if necessary, confrontation with a hostile force.

Scotty’s rule #setup11:
Never trust an ancient power supply.

Although the switching power supply seems to work ok, I wanted to add some reliability by using a benchtop power supply.

Removing the mainboard was easy but making an appropiate power adapter took me a while.

adapter1 My junk box offered no fitting connector, so I used three insulating screw joints (+12V, +5V, GND). Granted, it looks weird, but there is hardly any voltage drop across this connection.

However, there is a voltage drop of about 500 mV on the white wire. The small diameter of the original wires to the CRT (the blue and the red wire on the left) made me think there is only a small current flow, so I used the same diameter for the +12V line to the power supply. Shame on me. Every child knows

Scotty’s rule #2:¬† Never underestimate the wattage of a CRT.

Anyway, the computer is up and running and we can start to investigate details of the CBM video system.

The model 8296 can display 25 rows of 80 characters in two modes, a text mode and a graphic mode. Don’t get confused by the term “graphic mode”. In CBM language it refers to several special characters that can be used to draw very limited line or block graphics (see example at the bottom of the following two pictures) and does not mean that you can plot arbitrary waveforms in pixel resolution (aka HiRes graphics). The latter is what this project is about.

Ok, let’s calculate the screen resolution in pixels. A single character is composed of 8 x 8 pixels, so the horizontal resolution is 80*8=640 pixels. The vertical pixel resolution depends on the current mode:

In text mode there are additional vertical gaps of twotextmode1pixels between the rows to improve readability.

These gaps disappear  in graphic mode.graphmode1Therefore we get a vertical resolution of 25*(8+2)=250 pixels in text mode and a resolution of 25*8=200 pixels in graphic mode. Screen resolution is then 640*250=160,000 pixels at most (non interlaced) and it would take 160,000/8=20,000 bytes to buffer one HiRes page. Double that for interlaced mode.

 

RC 2015/7 – Setting Objectives

Marketing Department claims that we are in need of a marvelous project name and an infinite list of dazzling features. Financial Department moans that throwing money onto a dead technology won’t result in a rebirth. General Management commands overtime to meet the deadline July 15th.
<plop>
Development Engineer thinks it’s great to awake from a nightmare.

Ok, so why, what and how?

Why? Well, I own a small collection of PET/CBM series models and want to learn as much as possible about their working principles to keep these beauties running. Detailed knowledge is essential as more and more spare parts become Unobtainium. The development of a graphic extension and its integration into
the CBM video system will most likely teach me something.

What? That’s still a moving target. I simply don’t know how the video system works and what can be accomplished within a few weeks. Possible goals are
– resolution better than 240 x 240 pixel
– different pixel states (e.g. off, dim, normal, bright, blinking)
– integrated character generator
– scalable character size
– integrated graphic processor
– 4D accelerator, VSXGI, MXFAA, DSQR, 8K, VR INDIRECT (that’s for the marketing guys)
– simple interface to CBM BASIC

How? Study the circuit diagrams. Use the oscilloscope. Surf the internet. Refine the goals. Sketch a circuit. Avoid SMD parts. Start soldering already!

REPEAT
fix the errors
don’t give up
UNTIL success OR deadline

Retrochallenge Competition 2015/7

As a regular listener to the Retro Computing Roundtable podcast I heard about the Retrochallenge Competition in Episode 103 and decided spontaneously to enter this years July edition of the contest.

My entry will be a graphics hardware project for a Commodore CBM 8296-D from the early 80s. Well, so far I only managed to get the mainboard up and running, so forget about the “-D”. Maybe fixing the floppy disk module will be another RC project sometime…